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China Gravure Printing Equipment Manufacturing Present And Future

Gravure Printing Equipment Manufacturing in China in recent years has experienced a rapid development process, has made remarkable progress in the next few years, gravure printing equipment manufacturing industry in China will face new opportunities and challenges.

First, the status of domestic gravure printing equipment,

1. Larger number of manufacturers differ greatly in scale, regional apparent

* According to the latest statistics, the total number of the current gravure press manufacturers over 70 (the actual number of greater). Most of them roll feed gravure printing machine manufacturers, there are a few sheet-fed gravure press manufacturers.

* The size of gravure printing machine manufacturers vary greatly, with annual sales of less than 2 million small to large with annual sales of around 200 million.

* The distribution of gravure press manufacturers obvious regional characteristics. The manufacturer concentrated in Shaanxi, Guangdong, Jiangsu and Zhejiang provinces, accounting for 87% of the total number of manufacturers.

* In addition, there are significant and continuous new gravure press auxiliary equipment and components manufacturers. These manufacturers can provide tension control system, sets of quasi-control system, corrective devices, image observation device, corona treatment device, ESA (electrostatic-assisted shifting ink) devices, rubber roller, die-cutting equipment and knives. Overall, almost all of gravure printing devices assistive devices have structures manufacturers.

2. Product application areas have constantly expanded product line and specifications of the basic package

* Domestic gravure press a wide range of applications, mainly used in flexible packaging printing. In recent years, folding carton (such as tobacco packages, pharmaceutical and cosmetic packaging, aseptic packaging) printing, decorative materials, such as printing and the rapid development of pre-printed carton.

* Domestic gravure press has been widely used in a variety of printing materials, such as films, paper, aluminum foil and composite materials. Printing width of 600 ~ 2500 mm, for different products.

* China-made color gravure press the number of different groups, 8 to 13 color printed flexible packaging, cigarette packets 6 to 8-color printing, aseptic packaging and printing 6 to 8 colors, wood grain paper and cardboard boxes pre-printed as 4 to 6 colors.

3. Quality of products is rapidly increasing, but the coexistence of advanced and simple machines

?Currently the maximum number of machine-made speed gravure press has already reached more than 200m/min, particularly noteworthy is that, in 2003 and 2004, North Zhongshan sound, and Shaanxi were introduced maximum speed: 300m/min in gravure machine.

* Part of the equipment performance are close to and achieve the level of imported equipment. As the functions are being constantly improved continuously improve the degree of automation, making Chinese-made equipment, high cost performance, competitive advantage is increasingly evident.

* The adoption of new technologies and systems to shorten the gap with the developed countries. For example, single-speed from the mechanical point of view, the maximum speed of gravure press has also made reached only the level of foreign seventies and eighties;, but in the electronic shaft drive technology, a new platform of view, domestic and foreign gravure press only a few years the gap between the machine??.

* Many manufacturers have shifted from a single product manufacturing system solutions development.

* Domestic gravure press is the most advanced (modern) and the most original products co-exist, span large to other types of presses do not have. This situation may also be our country unique.

4. Start the fast track to the international market

* At present, China gravure press manufacturers of products in total exports to some 30 countries and regions, but basically limited to Southeast Asia, the Middle East and South America, Russia and other former Soviet Union.

* The manufacturers of export products, both well-known makers, but also unknown small factory.

Second, the gap between domestic gravure printing equipment, and problems of

Domestic gravure equipment has made great progress, but gaps and problems is undeniable.

1. Our understanding of gravure printing machines are quite limited, or even many errors

Domestic gravure press and learning development has benefited from the introduction of Japanese technology, but almost invariably mimic to a large extent restricted our vision and thinking.

2. Although the performance of domestic gravure press continues to increase, but with the international advanced level there is a considerable gap between the reliability is still to be improved

Currently capable of producing high-speed gravure printing machine (maximum mechanical speed is 300m/min) only two manufacturers, accounting for 3%. The actual high-speed gravure printing machine production accounts for less than 1% of the total production quantity, but low price.

3. The overall strength of our business is also very weak, the domestic manufacturers is only the region - supplier of

Currently high-grade imported equipment gravure market is the monopoly has not been broken. In publishing, bank notes, stamps, or fields imported gravure printing machine pre-eminence. At present all the gravure press manufacturers total sales estimated at 1 billion to 15 billion, less than abroad, a large-scale annual sales of gravure printing machine factory.

4. We are seriously lagging behind the standardization of work

Many non-standard domestic equipment, the old industry standard practice has been abandoned for many years. Design theory is almost blank, education, scientific research is far behind the actual production.

Third, the development trend of China-made gravure printing equipment,

Domestic gravure printing equipment manufacturers for years to come apart from the face of China's rapid economic development has brought opportunities and markets, more than that was well-known foreign manufacturers a tremendous challenge. Competition in the future to better survival and development, domestic enterprises must adjust their development strategies, grasp the technology trends. In fact, the domestic gravure press in the future development will depend not only on technology, and more importantly, based on development strategies.

All plants need gravure press, but also will have to reposition themselves. Vast majority of gravure press manufacturers are private enterprises, many enterprises is only satisfied with current "marketable, can make money." Ask gravure press manufacturers have made a few long-term survival, several longer survival of 20 years, 50 years or 100 years?

I have, on various occasions, recommended that: a visionary domestic gravure printing machine manufacturers should quickly realize five major changes:

1. Changes in development objectives

Advanced level by the catch-up in Asia (mainly Japan) turned to reach the world advanced level (mainly in Europe), and strive to become an international standard manufacturer.

2. Changes in competitive strategy

By the mutual competition among the domestic counterparts shift to compete with foreign rivals (reduce the "Woli Dou"), by turning to compete with Asian and European rivals ready to compete with strong competitors to compete in the upgrade themselves.

3. Changes in market focus

Distribution by all domestic and international markets simultaneously turned to the domestic market through product technology export and internationalization of markets to achieve quality and efficiency improved.

4. Change in sales model

Services in the future will become a more important factor (at least with the quality and price are equally important), so the sales internationalization, the service should be international, to achieve integration of services and sales.

5. Development of the concept of change

Gravure printing machines of international standard, far more than just the pursuit of high-speed and multi-color-based (high-speed gravure printing machine does not equal quality gravure printing machine, high-speed gravure printing machine is a feature of high-grade), but more importantly is the product design concept of the short-based, humane, environmentally friendly technology; product structure on a personalized, modular, intelligent and so on.

Domestic visionary gravure press manufacturers have begun to carry out effective strategic and tactical adjustments, in order to move towards the internationalization of domestic enterprises engaged in active preparations.

Although the pace of development will be subject to a variety of factors, but we have reason to believe that technology will be rapidly made gravure press, and will present the following eight aspects of the major trends:

1. Electronic shaft drive for the technology platform to achieve a comprehensive upgrading of gravure press

Electronic shaft drive in the coming years will continue to be made gravure press the direction of the most important technological development of various uses gravure machines will use the e-shaft drive. At present e-shaft drive and Alignment mainly from Japan and Europe, but they can only use a small number of domestic gravure machine. Development of domestic systems will be made gravure press the comprehensive upgrading of the key. We can be optimistic to expect: the next 2 ~ 3 years, domestic e-shaft drive and Alignment will be put into use, when it will occur domestically, Japan and the coexistence of the European system.

2. The proportion of large-format printing will continue to increase in

First, decorative printing (mainly wood grain paper printing) and the rapid growth of pre-printed cartons, and second, the width of flexible packaging gravure printing machine is also increasing, large format (including the width and print repeat length) gravure press to a rapid increase in the number of . These are the machine design, structure, assembly, and many made new demands, many of the original gravure printing machine design concept must change accordingly.

3. To adapt to water-based gravure printing ink will be more extensive use of

Because of environmental and health reasons, gravure water-based ink and varnish will Yuelai widely welcomed, gravure press in structure, material, function and other aspects must be systematically improved.

4. The proportion of paper gravure press will rapidly increase, and will be the first technological advancement

Paper products and paper-based composite materials gravure (wood grain paper, enlarging its sterile packaging, gift wrapping paper, etc.) will be one of the fastest growing branch of the corresponding gravure press is also more complex than before, such as the generally need to adopt flattening, dust, pretreatment and other prepress equipment, and sometimes need to adopt a "zero-speed docking" and other agencies, but also often need to use ESA (electrostatic-assisted Yi Mo) devices, which are common flexible packaging gravure printing machines, there is no The.

5. The machine configuration will be more complex, personalized

On-line processing will be more diverse, such as UV coating, die-cutting, cross-section, soft-standard cutting and so on, so accordingly, gravure machine management system, remote technical support systems will increasingly be used.

6. Modular design and manufacturing will be the basic method

As the specifications, features and configuration more complex, in the past that from the factory pre-determined width, the number of color groups, put rewinding diameter, dry heat the so-called standard model will cease to exist. In order to meet individual needs, from Unwinding, printing, connection processing, winding and other parts will be modular, the most important thing is gravure small carts, gravure and flexo interchangeable color group.

7. Will be greater use of international (foreign) standards, through the domestic and international certification

To adopt the necessary European standards certification, such as the CE certification, in order to successfully enter the international market. The increase in foreign orders, as well as the entry of more foreign printing companies have made gravure printing machine will be put forward more and more strict requirements.

8. Gravure printing machine factory will work with manufacturers to more closely matching and coordinated development of

Gravure press the key components and systems will move in two different directions: First, greater use of imported components. For the high-end users and export of gravure printing machines, use of foreign-assisted devices and key components will greatly increase the proportion of (such as the set of quasi-control system, ESA, etc.); the other direction is constantly localization. There will be more foreign manufacturers investing in production in the country provide us with additional high-performance auxiliary devices and critical components. These will be a strong impetus to gravure press manufacturers and supporting factory common progress.

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